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Polyfoam Australia Pty Ltd head office is based in Melbourne, Victoria. We are 100% Australian Owned and our products are manufactured right here in Australia. Polyfoam’s core business is manufacturing expanded polystyrene packaging for produce, seafood, medical, food and transport industries and many specialty packaging and insulating products.

Our Organisation

Polyfoam has established itself as one of the premier converters of Expanded Polystyrene (EPS) in Australia, demonstrating a steadfast commitment to growth, quality, and sustainability. With a history of continual expansion, we have diversified our product range to meet the ever-evolving needs of our customers, while simultaneously extending our reach by establishing operations in key locations across the country. The Polyfoam Group proudly operates state-of-the-art facilities in Melbourne, Sydney, Brisbane, and Hobart, with strategic joint venture operations in Adelaide.

In our pursuit of excellence, Polyfoam is dedicated to delivering world-class quality products and services. We strive to not only meet but exceed the expectations of our customers by offering tailored solutions, including custom moulded products in Expanded Polystyrene, Expanded Polypropylene, and Extruded Polyethylene. Our approach is collaborative and client-focused, ensuring precision-engineered custom moulded solutions for a wide range of applications.

Product Stewardship

Product stewardship is an integral part of the environmental responsibility Polyfoam takes seriously. We are committed to helping our customers close the loop in product lifecycle by providing comprehensive end-of-life recycling options for all our foam products. Our recycling initiatives are designed to support customers through each stage of the product’s lifecycle—from purchase to reuse or repurposing, and finally, to recycling. By participating in our take-back programs and utilising our recycling resources, customers can feel confident that their expanded polystyrene, (also known as styrofoam) products will be managed sustainably at the end of their life, reducing the environmental impact and promoting a more circular economy where materials like polystyrene foam are not seen as waste, but as valuable resources to be recovered and transformed into new products.

Quality Policy

Polyfoam manufacturing facilities run quality control systems to ensure the services and products we supply are to the highest standards, that meet or exceed our customers’ requirements and expectations. We aim to provide the following;

Quality products

Zero returns


On time and in full


Rapid response to any request

Customer satisfaction

Using System and Quality controls under ISO 9001:2015.

Talking Foam

News & Articles

Stay informed and ahead of the curve – explore our blog for the latest industry insights and exciting updates on our innovative polystyrene products.